Astronauts onboard the International Space Station
are studying strange fluids that might one day flow in the veins
of robots and help buildings resist earthquakes.
April 2, 2003: If you don't see it for yourself, you might
not believe it.
A grey blob oozes down the side of a laboratory beaker. It's
heading for the table, but before it gets there a low hum fills
the air. Someone just switched on an electromagnet. The goop
stiffens, quivers, then carries on oozing only after the hum
subsides.
Is it alive?
No, just magnetized.
"We call them magnetorheological fluids--or 'MR fluids'
for short," says Alice Gast, a professor of chemical engineering
at MIT. "They're liquids that harden or change shape when
they feel a magnetic field."
Above: The nervous systems of future
robots might use MR fluids to move joints and limbs in lifelike
fashion. Image credit: John
Frassanito & Associates, Inc. at http://www.frassanito.com/
You can make some of this exotic stuff at home. Just mix some
powdered iron filings with a thick liquid like corn oil, and
presto: a simple MR fluid. Hold a magnet nearby and the
bits of iron will line up end-to-end; they form a rigid lattice
that stiffens the mixture. Take the magnet away and the fluid
will relax again.
If you own a sports car or a Cadillac, you might have MR fluids
in your shock absorbers. The stiffness of magnetic shocks can
be electronically adjusted thousands of times per second, providing
a remarkably smooth ride. Similar but more powerful devices have
been installed at Japan's National Museum of Emerging Science
and China's Dong Ting Lake Bridge. They're there to counteract
vibrations caused by earthquakes and gusts of wind.
Above: The Dong Ting Lake Bridge in China is equipped
with magnetorheological motion dampers to counteract gusts of
wind. Image courtesy: Lord
Corporation at http://www.lordcorp.com/news/2002/lord_corporation_supplies_320_mr_fluid_dampers _for_cable-stayed_bridge_retrofit_to_control_wind_vibration.htm.
Motion damping is perhaps the most practical use for MR technology
today, but much more is possible. Says Gast: "There are
many potential applications that make these fluids very exciting."
Some are quite far out: For example, MR fluids flowing in the
veins of robots might one day animate hands and limbs that move
as naturally as any humans. Book makers could publish rippling
magnetic texts in Braille that blind readers could actually scroll
and edit. It might even be possible to train student surgeons
using synthetic patients with MR organs that flex and slice like
the real thing.
Below: Applying a magnetic field (represented by
the arrows) to magnetorheological fluids causes particles in
the fluid to align into chains. Image
credit: Lord Corporation at http://www.rheonetic.com/.
There are many problems
to solve before such things are possible. How do you control
a magnetic field and deliver it with exquisite precision anywhere
inside an MR fluid? Researchers aren't sure--but that's another
story. Equally important are the inner workings of the MR fluids
themselves. "We need to learn much more about their basic
physics," says Jack Lekan of NASA's Glenn Research Center.
That's the goal of an experiment called InSPACE now orbiting
Earth onboard the International Space Station. Gast developed
InSPACE, short for "Investigating the Structure of Paramagnetic
Aggregates from Colloidal Emulsions," in collaboration with
scientists and engineers at the Glenn Research Center. Gast is
the principal investigator; Lekan is the project manager.
InSPACE will explore a curious phenomenon: When some low-density
MR fluids are exposed to rapidly alternating magnetic fields,
their internal particles clump together. Over time they settle
into a pattern of shapes that look a bit like fish
(images/MRfluids/closefish.jpg)
viewed from the top of a tank. Such clumpy MR fluids don't stiffen
as they should when magnetized.
The fishtank pattern is fragile and takes about an hour to
fully develop. It doesn't occur in MR fluids that are constantly
mixed and agitated, as in a car's suspension, but it could prove
troublesome in other situations.
Above: The structure of particles in an MR fluid gradually
changes when an alternating magnetic field is applied. The leftmost
picture shows an MR fluid after 1 second of exposure to a fast-changing
magnetic field. The suspended particles form a strong, fibrous
network. The pictures to the right show the fluid after 3 minutes,
15 minutes and 1 hour of exposure. The particles have formed
clumps that offer little structural support.
The pull of gravity on Earth can distort the pattern--a frustration to scientists trying to study its underlying physics. That's why Gast and colleagues have sent their MR fluids to orbit. On the space station, astronauts can expose a weightless (freely-falling) fluid to magnetic pulses and record what happens.
"Astronauts are an integral part of our study,"
notes Lekan. They will reach into the Microgravity Science Glovebox,
where the experiment is located, to align and focus cameras on
a spot only 0.2 mm wide. If a fluid bubble gets in the way of
the shot ... flick! they can remove it.
This week, ISS Science Officer Don Pettit conducted the first experiments with MR fluids inside the glovebox. His two-hour "run" marked beginning of the InSPACE investigation, which will likely continue off and on throughout the month.
Right: a prototype MR washing machine. [more at http://www.sensorsmag.com/articles/0202/30/main.shtml]
Meanwhile, some companies are already forging ahead with new
magnetorheological devices. Lord Corporation of North Carolina,
for example, is designing an MR washing machine. Magnetic dampers
inside the machine will decrease noise and vibration--and save
energy. They're also studying MR technology for seat belts and
airbags in cars. Because MR fluids can generate large forces
quickly and flexibly, they could be used by automakers to adjust
the arresting force of a seatbelt to the size and weight of a
passenger.
Saving lives and silencing washing machines--and that's just
the beginning. Not bad for a bunch of grey oily goop.
Web Links
NASA's Office of Biological and Physical Research (http://spaceresearch.nasa.gov/)
-- supports studies of fundamental physics
for the benefit of humans in space and on Earth
More far-out applications
of MR fluids: magneto-liquid mirror telescopes
that bend and deform to cancel the twinkling of starlight; prosthetic limbs for humans
(a prosthetic
knee
(http://www.lordcorp.com/news/2000/mr_technology_enables_medical_prosthetic_device.htm)
based on Lord Corporation MR fluid technology is already
available from Biedermann Motech); active engine mounts that reduce
vibration and quiet noise before it can get into a vehicle; shock absorbers for payloads
in the space shuttle; active hand grips that conform
to the shape of each individual hand or fingers
Make a simple MR fluid (http://www.scitoys.com/scitoys/scitoys/magnets/magnets.html#rheological)
-- make your
own primitive MR fluid (pictured right). A great activity to
do with children.
Alice Gast
(http://web.mit.edu/cheme/people/faculty/gast.html)
notes that such homemade
fluids are not very stable. "We work with ferrofluid
emulsions," she says. "These are made of droplets of
an oil-based (octane or kerosene) ferrofluid suspended in water
by soaps (sodium dodecyl sulfate). They are carefully fractionated
to be all the same size, around 1/2 micron droplets. The ferrofluid
is an oil with 100nanometer grains of iron oxide (rust) mostly
Fe2O3 suspended in oil (octane or kerosene). The whole system
is tailored to give us a large magnetic effect for the applied
field."
Learn more about the
extraordinary earthquake and wind dampers at Japan's National
Museum of Emerging Science
(http://www.rheonetic.com/news_room/press_releases/world_class_museum_of_science_and_innova tion_in_japan_features_mr_fluid_seismic_dampers.htm)
and China's Dong
Ting Lake Bridge
(http://www.lordcorp.com/news/2002/lord_corporation_supplies_320_mr_fluid_dampers_for_cable -stayed_bridge_retrofit_to_control_wind_vibration.htm)
InSPACE (http://flightprojects.msfc.nasa.gov/fd36_inspace.html)
-- home page for the experiment aboard
the International Space Station highlighted in this article
Lord
Corporation
(http://www.rheonetic.com/)
,
which funded much of Gast's early research, is one company working
to bring MR-fluid based products to market. CSA Engineering, Inc.
(http://www.csaengineering.com/index.shtml)
is another.
Buck Rogers, Watch Out! (http://science.nasa.gov/headlines/y2001/ast01mar%5F1.htm)
-- Science@NASA article: NASA
researchers are studying insects and birds, and using "smart"
materials with uncanny properties to develop new and mindboggling
aircraft designs.
Astronaut Fingers (http://science.nasa.gov/headlines/y2002/12jun_fingers.htm)
-- Science@NASA article about the
new Microgravity Science Glovebox aboard the International Space
Station
More information
about smart
structures: How
Smart Structures Will Work
(http://www.howstuffworks.com/smart%2Dstructure.htm)
(How Stuff Works); Calming
Bad Vibes
(http://www.sciencenews.org/sn_arc97/11_22_97/bob1.htm)
(Science News Online); MR
Fluid Damping
(http://www.sensorsmag.com/articles/0202/30/main.shtml)
(Sensors Online)
Authors:
Dr. Tony Phillips (phillips@spacesciences.com), Patrick L. Barry (pb@patbarry.com)
Editor: Dr. Tony Phillips
(phillips@spacesciences.com)
This news article is a co-production between OBPR and Science@NASA.
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